PCB V Cutter – Precision PCB Separator Machine by Kaasu Enterprises

Precision and efficiency are paramount in today’s electronics manufacturing landscape. Whether you’re handling large-scale PCB assembly lines or small-batch prototypes, the process of depaneling—separating individual printed circuit boards (PCBs) from a panel—is a critical step. The PCB V Cutter offered by Kaasu Enterprises provides a professional-grade solution for smooth, stress-free, and accurate PCB separation.

With its durable blades, robust construction, and capability to handle a wide range of board sizes and materials, this cutter has become a staple in SMT production lines, assembly houses, and electronic testing facilities across India.

What is a PCB V Cutter?

A PCB V Cutter, also known as a V-Groove Separator Machine, is a tool specifically engineered to separate pre-scored PCBs with V-grooves. These V-grooves allow boards to be partially cut during manufacturing so they can be easily split into individual units after assembly. A V Cutter ensures this separation is done cleanly, without applying excess force that can crack boards or damage components.

Unlike manual snapping, which can introduce microfractures and stress points, the PCB V Cutter delivers precise, controlled, and damage-free cutting that enhances final product reliability.

Applications of PCB V Cutters

The PCB V Cutter plays an essential role across a range of industries and production environments, including:

• SMT assembly lines

• Mobile and consumer electronics

• LED board production

• Telecom and automotive PCB assembly

• R&D labs and prototyping stations

This tool is indispensable wherever PCBs are manufactured in arrays or multi-up panels and must be cleanly and efficiently separated into finished units.

Key Advantages of Kaasu’s PCB V Cutter

Kaasu Enterprises offers both manual and motorized PCB V Cutters tailored to the needs of small-scale operators and high-volume production facilities alike. Here are some key advantages:

• Clean Separation: Reduces stress on components near the cutting area.

• High-Speed Operation: Automated models deliver cutting speeds up to 300 mm/sec.

• Durable Blades: Long-lasting performance using premium cutting materials.

• Model Versatility: Choose from VC‑300, VC‑500, or request a custom configuration.

• Minimal Maintenance: Designed for continuous use with minimal downtime.

• Compact Design: Occupies less floor space, ideal for congested workstations.

Product Specifications

Here’s a complete breakdown of the PCB V Cutter’s technical features:

Blade Technology – The Heart of the Cutter

At the core of Kaasu’s V Cutters lies the cutting blade—a critical component responsible for ensuring clean separation. The cutters use:

• HSS (High-Speed Steel) for cost-efficient cutting with decent longevity.

• Tungsten Steel blades in premium models for enhanced durability and consistent results in high-throughput environments.

• Alloy Tool Steel options available for those requiring a balance between toughness and cost.

All blades are designed with angled grooves that match standard V-score profiles on PCBs. The precisely engineered roller mechanism maintains even pressure during cutting, ensuring minimal deflection or board warping.

Manual vs. Motorized Models

Manual PCB V Cutters

Ideal for small-batch production or environments without access to stable power, manual V cutters like the VC‑300 feature a hand-guided blade system with adjustable track widths. Benefits include:

• Zero electricity consumption

• Compact footprint

• Easy setup and usage

Motorized PCB V Cutters

Models like VC‑500 come with an integrated motor system that automates the cutting process, ideal for:

• High-volume production environments

• SMT assembly lines needing speed and accuracy

• Cutting long or thicker PCBs

Motorized variants offer adjustable speed control and optional digital displays for enhanced usability.

Efficiency Meets Safety

One of the main advantages of Kaasu Enterprises’ PCB V Cutter is its safe operation design:

• The non-contact cutting system avoids lateral stress or torque on the board.

• Guard rails and roller guides keep the PCB aligned to prevent slippage.

• In automatic models, overload protection prevents motor burnout in case of obstruction.

These safety mechanisms help not only in protecting your equipment and operators but also in maintaining a high yield with fewer defects.

Suitable for a Wide Range of PCBs

The PCB V Cutter is compatible with:

• FR4 boards

• Aluminum-backed PCBs (for LED)

• Flexible PCBs (with special groove profiles)

• Ceramic-based PCBs (in some custom configurations)

It supports boards from 0.8 mm to 3.5 mm thickness, offering versatility for both consumer and industrial-grade electronic products.

Installation and Maintenance

Setting up the cutter is a straightforward process. Manual models require only mechanical setup and alignment, while motorized units come pre-calibrated with adjustable parameters.

Maintenance Tips:

• Keep blade edges clean of resin buildup or dust

• Lubricate guide tracks periodically

• Check blade sharpness after every 50,000 cuts

• Replace worn blades using Kaasu’s original spare parts

With proper care, the PCB V Cutter will offer years of trouble-free performance.

Custom Configuration Options

Kaasu Enterprises also provides custom-designed solutions tailored to specific PCB dimensions, groove profiles, or cutting volume. Whether you need an extra-wide cutter, multi-blade model, or integrated conveyor system, our team can build a solution that matches your exact production needs.

Why Choose Kaasu Enterprises?

• Over 5 years of industry experience in supplying precision tools

• Trusted by top EMS, R&D, and OEM units across India

• Quick dispatch and support from our Delhi-based warehouse

• Competitive pricing without compromise on quality

• Custom branding, OEM supply, and spare part availability

Conclusion

The PCB V Cutter from Kaasu Enterprises is a purpose-built, highly efficient tool that delivers clean and safe separation of pre-scored PCBs. With its range of models, robust construction, and compatibility with different board sizes and thicknesses, it is the perfect solution for modern electronics assembly operations.

Whether you’re managing an SMT line or working in a lab setting, our V Cutters simplify your workflow, reduce error rates, and preserve component integrity. With options for both manual and motorized operation, this tool fits into any production budget or workspace.